Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
Ketika dunia beralih ke pembangunan berkelanjutan, permintaan akan kendaraan energi baru meningkat pesat. Salah satu komponen utama kendaraan ini adalah magnet neodymium iron boron (NdFeB), yang memainkan peran penting dalam kinerjanya. Magnet NdFeB memiliki kekuatan, keandalan, dan ketahanan suhu tinggi yang tak tertandingi, menjadikannya pilihan ideal untuk berbagai aplikasi di sektor otomotif. Pada artikel ini, kita akan menjelajahi berbagai bagian kendaraan energi baru yang menggunakan magnet NdFeB, tingkat kinerjanya, bentuk, ukuran, dan penerapannya yang terkait. Selain itu, kami akan menganalisis prospek pasar dan keunggulan kompetitif Zhejiang Zhongke Magnetic Industry Co., Ltd.
Magnet NdFeB diterapkan pada Kendaraan Energi Baru
1. Motor Listrik
Magnet NdFeB banyak digunakan pada motor listrik kendaraan energi baru karena kekuatan magnetnya yang tinggi dan ketahanan terhadap demagnetisasi. Mereka digunakan untuk menghasilkan medan magnet yang diperlukan untuk memutar rotor dan memberikan torsi yang diperlukan agar kendaraan dapat bergerak. Kinerja motor listrik sangat bergantung pada sifat kemagnetan magnet NdFeB yang digunakan.
Kelas kinerja: N35-N52, 35M-50M, 30H-48H, 30SH-45SH, 28UH-40UH, 28EH-38EH, 28AH-35AH
Bentuk dan ukuran: Busur, cincin, balok, dan ukuran khusus
Aplikasi: Rotor motor listrik
Don't worry if you don't know which magnet you need for your motor project. Just tell us your applied industry, product performance parameters, size and quantity, we will recommend the most suitable product for you with our rich experience.
With a strong engineer team and professional production lines, Zhongke can design and produce magnet in all shapes according to your needs.
If you are not sure about the performance parameters of the product, you can send us a sample, we will do a professional test, determine the performance parameters and issue a report for your reference.
Exclusive customer service 7x24 hours to get professional help, make an appointment with a professional technical engineer to get a comprehensive solution.
Publicly traded listed magnet company in China. Our magnet supplied to many large, medium-scale customers including SAMSUNG, Nidec, Xiaomi, GREE, Midea, WOLONG, amazon, etc. We manufacture type of Ferrite Magnet and Neodymium(NdFeB) Magnet for electric motor, widely used in the field of new generation consumer electronics and energy-saving home appliances.
Just tell us your applied industry, product performance parameters, quantity and size, we will recommend the most suitable magnet for you.
2. Kemudi Tenaga Listrik
Sistem electric power steering (EPS) memanfaatkan magnet NdFeB untuk merasakan sudut kemudi dan torsi untuk memberikan bantuan yang diperlukan kepada pengemudi. Kekuatan magnet yang digunakan berdampak langsung pada presisi dan daya tanggap sistem EPS.
Tingkat kinerja: N35-N52, 35M-50M, 30H-48H, 30SH-45SH, 28UH-40UH, 28EH-38EH
Bentuk dan ukuran: Busur, cincin, balok, dan ukuran khusus
Aplikasi: motor EPS
3. Transmisi Hibrid
Magnet NdFeB juga digunakan dalam transmisi hibrida kendaraan energi baru untuk menghasilkan medan magnet yang diperlukan untuk transmisi daya, sehingga meningkatkan efisiensi transmisi dan meningkatkan pengalaman berkendara.
Kelas kinerja: N35-N52, 35M-50M, 30H-48H, 30SH-45SH, 28UH-40UH, 28EH-38EH, 28AH-35AH
Bentuk dan ukuran: Busur, cincin, balok, dan ukuran khusus
Aplikasi: Sistem transmisi hibrida
4. Sistem Manajemen Baterai
Sistem manajemen baterai (BMS) adalah bagian penting dari kendaraan energi baru yang memantau dan mengontrol kinerja baterai, termasuk tingkat pengisian dan pengosongan, suhu, dan kesehatan secara keseluruhan. Magnet NdFeB digunakan di BMS untuk meningkatkan presisi dan daya tanggap sensor.
Kelas kinerja: N35-N52, 35M-50M, 30H-48H, 30SH-45SH, 28UH-40UH, 28EH-38EH, 28AH-35AH
Bentuk dan ukuran: Blok, silinder, dan ukuran khusus
Aplikasi: BMS
Peramalan pasar
Seiring dengan melonjaknya permintaan global akan kendaraan listrik dan hibrida, pasar magnet NdFeB diperkirakan akan tumbuh secara signifikan. Menurut laporan Allied Market Research, pasar magnet NdFeB global diproyeksikan mencapai $28,7 miliar pada tahun 2027, tumbuh pada CAGR sebesar 8,9% selama periode perkiraan. Sektor otomotif diperkirakan akan menjadi konsumen magnet NdFeB terbesar karena meningkatnya permintaan kendaraan energi baru di seluruh dunia.
Keunggulan Kompetitif Zhejiang Zhongke Magnetic Industry Co., Ltd.
Zhejiang Zhongke Magnetic Industry Co., Ltd. adalah salah satu produsen magnet NdFeB terkemuka di Tiongkok, yang mengkhususkan diri pada nilai kinerja tinggi untuk berbagai aplikasi otomotif. Perusahaan memiliki keunggulan kompetitif karena:
1. Teknologi Produksi Lanjutan: Zhejiang Zhongke Magnetic Industry Co., Ltd. menggunakan teknologi dan peralatan manufaktur canggih untuk menghasilkan magnet NdFeB berkualitas tinggi yang memenuhi standar internasional.
2. Jajaran Produk yang Luas: Perusahaan menawarkan beragam magnet NdFeB dalam berbagai bentuk, ukuran, dan tingkat kinerja untuk memenuhi beragam kebutuhan industri otomotif.
3. Kemampuan Litbang yang Kuat: Zhejiang Zhongke Magnetic Industry Co., Ltd. memiliki tim Litbang yang kuat yang berfokus pada pengembangan magnet NdFeB inovatif dengan sifat magnet yang lebih tinggi dan kinerja yang lebih baik.
Kesimpulan
Magnet NdFeB adalah komponen penting kendaraan energi baru karena sifat unggul dan keandalannya yang tinggi. Mereka digunakan di berbagai bagian kendaraan, termasuk motor listrik, sistem EPS, transmisi hybrid, dan sistem manajemen baterai, untuk meningkatkan kinerjanya. Pasar magnet NdFeB diperkirakan akan tumbuh secara signifikan karena meningkatnya permintaan kendaraan energi baru di seluruh dunia. Zhejiang Zhongke Magnetic Industry Co., Ltd. adalah mitra terpercaya dalam industri otomotif, menawarkan magnet NdFeB berkualitas tinggi dan dukungan pelanggan yang tak tertandingi.
Zhongke is committed to becoming a world-renowned supplier of permanent magnet material application solutions in the field of new generation consumer electronics and energy-saving home appliances.
The company's current production process of permanent ferrite magnets is as follows: the purchased pre-fired materials are mixed according to their own formula and ingredients, and after being ball milled by a ball mill, ferrite is produced through steps such as precipitation, wet pressing, sintering, and grinding. Body magnetic tiles, ferrite magnets and other finished products. The specific production process flow chart is as follows:
The strontium ferrite calcined material (the main component is SrFe12O19) is mixed with calcium carbonate, silicon dioxide, strontium carbonate, lanthanum oxide, cobalt oxide and other ingredients according to the formula ratio.
The raw materials are added with water and pulverized by a ball mill to form a slurry, which is placed in a sedimentation tower for precipitation.
The dehydrated material formed by precipitation is made into a green body through an automatic press in a normal air environment.
The raw body is sintered at high temperature into a mature body through a wet-pressed magnetic tile electric-fired roller kiln or a wet-pressed magnetic steel gas-fired roller kiln.
The cooked blank is processed by a fully automatic grinding machine processing line to form a finished product.
The magnetic properties, appearance, size and other indicators of the magnets are inspected, packed and put into storage.
The company has applied and improved a number of advanced technologies in the industry, such as high-performance ferrite slurry stabilization technology and secondary ball milling batching technology, which has solved the quantitative problem of material added in the preparation process. And we use double coupling dispersion and fine grinding to overcome the problems of slurry agglomeration and particle size distribution consistency. The performance of the slurry obtained in the ball milling process is more stable, which reduces the unit operating time of the ball milling equipment, improves product quality, and reduces production costs.
The company uses a unique new green release agent independently developed to prepare magnetic tiles. The new green release agent is an organic combination of microbial technology and surface release treatment technology, which can degrade oil molecules, reduce the oil content of the release agent, and restore the surface. active lipophilic factor. The product is combined with the surface release process, and the release effect of the magnetic tile is improved through a new release agent, and the surface finish of the blank is improved. The demoulding technology has the characteristics of simple preparation method and convenient application, and improves production efficiency.
By transforming the sintering preheating system equipment, the company reduces the water content of the sintered green body in the kiln, greatly reduces the waste rate caused by factors such as cracking and lack of oxygen during sintering, and improves the sintering density and mechanical strength of the product. Obtain good microstructure and magnet properties. The company has also realized the sintering base temperature that products with different performances can adapt to through formula adjustment. Products with different specifications, sizes and performances can be co-fired at the same temperature, which significantly improves the production efficiency of the sintering process. In addition, in terms of veneer loading and billet loading, the company has adopted a bulk stacking method that conforms to the company's product features of small shape and light weight after many tests, realizing heavy veneer loading, good sintering atmosphere, and high sintering yield. good effect.
By optimizing the parameters of grinding machines and other processing equipment and improving the process technology, the company has improved the consistency of product thickness to ≤0.02MM within L30MM and ≤0.04MM within L50MM, and has mastered the technology of three-phase motor magnets produced by grinding tooling. Breakthroughs have been made in technical difficulties in the industry, such as product precision and stable equipment performance, and certain innovations have been achieved in technology and equipment.
The company's magnetic tile products are developing in the direction of high efficiency, low consumables, and low energy consumption. For example, through atomic substitution and compound doping, the rare earth-free ZK-5B high-performance motor magnetic tile independently developed by the company reduces the coagulation of magnetic powder, improves the orientation effect, improves the material performance and reduces the production cost by using strong magnetic field to suppress and adding a double dispersant.